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Damping for solar trackers
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Damping for solar trackers

In the posts of  Atreydes Engineering, we have remarked the importance of damping for solar trackers (ξ) which allows delaying, mitigating or eliminating aeroelastic phenomena in the design of single-axis solar trackers.

Here, the physical dampers required for this purpose will be defined according to the results of the equations to prevent torsional galloping and the performance of vortex shedding analysis to avoid resonance or at least excessive vibration introducing high stresses in the tracker components under design wind speeds.

According to these premises and the tracker geometry defined in the posts for torsional galloping calculation and vortex shedding analysis, the damping coefficient necessary to guarantee the stability throughout the plant life has an approximate value of 0.25.

Since tracker structures cannot provide this damping by itself, linear dampers will therefore make this functionality, as they are cheap and easy to install components.

Geometry

It is important to remember that a tracker needs torsional damping which must be provided by linear dampers. For this reason, the position of the damper is not trivial with respect to the tracker rotation axis, as some geometrical requirements have to be met:

Stroke
Dampers must have a stroke such that they allow full tracker motion from their limit positions, range [-60º, 60º], in addition to the possible vibrations in these limit positions.
Clash
They must not clash with the torque tube, and it is understood that, nor with any other tracker component.
Dead points
It must not have positions where dead points are generated, i.e. dampers must never be parallel to its lever arm (d). The lever arm is defined as the line perpendicular to the linear damper axis passing through the tracker rotation center for the different tracker tilts.
Amortiguador
Hydraulic linear damper

The lever arm is a very important parameter because it expresses the amount of rotation produced per damper advance unit. The higher the lever arm (d), the better the damper performance with respect to the tracker, since it will provide a better response to its rotation with the lowest possible force.

Thus, a relation can be established between the variation of the tracker rotation angle (Δθ) and the variation of the damper extension (Δx):

\Delta \theta \approx \Large \frac{\Delta x}{d}

Where d is the lever arm.

Deriving the expression with respect to time, we have that:

\dot \theta \approx \Large \frac{\dot x}{d}

For the configuration defined in the images above, the variation of the lever arm with respect to tracker tilts is shown graphically.

amortiguamiento para seguidores solares
Lever arm vs tilt

It is necessary to clarify that it is preferable that the largest lever arm coincides with the tracker stow position since this tilt will support the highest design loads and moments, corresponding to survival wind speed of the plant (Vsurv).

Calculation

According to the equations defined in our post Solar Flutterintg, damping on solar trackers ( \hat c_\theta ) needed to define our linear dampers is:

\xi = \Large \frac{\hat c_\theta}{2\hat I \omega_n}

Aisolating, we have that:

\hat c_{\theta} = 2 \xi \hat I \omega_n = 4 \pi \hat I n

Where:

  • \hat c_\theta : three-dimensional angular damping of the system.
  • \xi : damping coefficient. 0.25.
  • \hat I : three-dimensional inertia involved in the vibration mode. 800kgm².
  • n : natural frequency of the system. 2.1Hz.

With these values we need a total three-dimensional damping ( \hat c_\theta ) of 5348 Ns/rad, which should be distributed linearly across the entire tracker.

Linear dampers need a fixed point to transmit the load generated by the tracker rotational speed, so it is only possible to damp the tracker under its pillars, which will be used to transmit the load. So, each outer pillar will have a linear damper.

Excluding the central pillar which supports the drive system, each 17.3m torque tube is supported by 3 outer pillars spaced 5.8m apart, so each linear damper should provide a rotational damping (ci) of 1783Ns/rad.

c_{\theta i} = \Large \frac{\hat c_\theta}{nº  pillars} \normalsize = 1783Ns/rad

The damping constant ( c_{\theta i} ) is angular, so we will have to divide by the lever arm of the stow position ( d_{stow} ) to obtain the linear constant of our dampers. The stow position is taken as a reference because this will be the position where the dampers make the most work to stabilize, on the one hand, the higher tracker loads at the plant survival wind speed and, on the other hand, to avoid the occurrence of torsional galloping.

c_{xi} = \Large \frac{\hat c_{\theta i}}{d_{stow}} \normalsize = 6858Ns/rad

This parameter indicates that the damper has to transmit a load of 6880N for each meter per second that the tracker pushes or pulls it. It is also the reason why the amplitude of a harmonic vibration in the tracker is not so high and decreases along the time.

Since the damping constant is difficult to determine, dampers are cataloged by the force they transmit.

For our calculations, the maximum angular speeds are a result of CFD analyses. According to them, this maximum angular speed is found in the case of stow position at plant survival speed.

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Vibration angular speed

For practical purposes, we can consider a maximum speed of ±1rad/s, so the maximum tensile and compressive force to be transmitted by the linear damper is:

F = c_{xi}  \dot x = c_{\theta i} \Large  \frac{\dot \theta}{d_{stow}} \normalsize = 1783 \Large  \frac{1}{0.26} \normalsize = 6858N

Other considerations

The following are a series of requirements to be considered in damping for solar trackers:

Linear motion control damper
This damper allows movements up to a certain speed level, above which it slows down the movement according to the type and oil viscosity. This feature is very important, since the dampers must allow the tracker to rotate at low speed during solar tracking, in addition to the stow operation that is normally performed at a higher speed than the tracking one, but not allow and damp rotational speeds due to tracker vibrations.
Damping directions
The linear damper must work in both compressive and tensile directions.
Buckling
Buckling of the piston rod can cause the force supplied by the damper to be less in compression than in tension, and should therefore be taken into account in the design.
Adjustability
They do not need to be adjustable because the exact installation position is known and their fixed lower attachment can be made variable.
End fittings
The end fittings of linear dampers for single-axis solar tracker must be type ball socket to absorb possible misalignments during assembly and those produced by the temperature in the torque tube, which makes it move linearly on its axis towards the outside of the tracker.
Fijacion angular
Ball socket end fitting

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